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Hioki-ST5680 DC HIPOT TESTER ST5680

Improve Battery Quality with Waveform Analysis
Boost the Inspection Performance of Safety Testing

Key Features and Functions

  • The DC Hipot Tester ST5680 tests for reliable insulation with a waveform by applying a high voltage to the object under test. The instrument applies a DC voltage between test locations and measures leakage current to determine insulation performance.
  • Verify battery safety and insulation performance using the waveform.
  • High-spec model specifically designed for DC withstand voltage testing. With support for an array of delivery inspections.
  • Features arc detection and contact check functions to prevent shipment of defective batteries.

Documents and Software:

Product Number:

Hioki-ST5680

Manufacturer:

Hioki

Quantity:

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The DC Hipot Tester ST5680 tests for reliable insulation with a waveform by applying a high voltage to the object under test. The instrument applies a DC voltage between test locations and measures leakage current to determine insulation performance.

Basic Specifications

Accuracy guaranteed: 1 year

Main functions:

  • DC Hipot test, Insulation resistance test, Breakdown voltage test, Waveform display functionality, Arc discharge detection, Contact check function
  • See 'Various Tests and Functionality' table for details

List of other features:

  • Interlock, Auto discharge, Offset cancellation, Variable measurement speed (3 stages), Momentary out, Command monitor, I/O handler test, Key lock, Self-check, Calibration deadline check, EXT SW (Remote control)

Various Tests and Functionality

DC Hipot test:

  • Output voltage: DC 0.010 kV to 8.000 kV (1 V resolution)
  • Output setting accuracy: ± (1.2% of setting + 20 V)
  • Output current/cutoff current: Max. 20 mA
  • Current accuracy:
  • > 3.00 mA: ±(1.5% rdg. + 2 μA)
  • ≤ 3.00 mA: ±1.5% rdg.
  • (*1)
  • Maximum resolution: 0.001 μA
  • Test time: 0.1 s to 999 s, continuous (timer off)
  • Voltage ramp up / ramp down time: 0.1 s to 300 s / 0.1 s to 300 s, off
  • Short-circuit current: 200 mA or more
  • Test modes: W to IR, IR to W, program test

Insulation resistance test:

  • Output voltage: 10 V DC to 2000 V (1 V resolution)
  • Output setting accuracy: ± (1.2% of setting + 20 V)
  • Resistance value display range: 100.0 kΩ to 200.0 GΩ (0.01 kΩ resolution)
  • Accuracy guarantee range: 100.0 kΩ to 99.99 GΩ
  • Resistance accuracy: ±(1.5% rdg. + 3 dgt.) See 'Insulation resistance measurement accuracy' table for details
  • Test time: 0.1 s to 999 s, continuous (timer off)
  • Voltage rise/fall time: 0.1 s to 300 s / 0.1 s to 300 s, off

Breakdown voltage test:

  • Test method: Continuous voltage rise test, stepped voltage rise test
  • Measurement: Insulation breakdown voltage (kV), insulation breakdown strength (kV/mm)
  • Settings: Start voltage, end voltage, rise speed, arc detection, electrode distance, upper limit current

Waveform display functionality:

  • Waveform display: Voltage, current, insulation resistance
  • Sampling rate: 500 kS/s
  • Display length setting 0.5 s to 128 s (9 variables)
  • Memory capacity: 512 K words

Arc discharge detection:

  • Detection method: Monitoring of fluctuations in the test voltage
  • Settings: Test voltage variability 1% to 50%

Contact check functionality:

  • Detection method: Capacitance measurement method
  • Settings: Threshold (capacitance) setting 1.0 nF to 100.0 nF

Memory functionality:

  • - Saving of waveforms/graphs:
    • Save to USB memory
    • Save formats: BMP, PNG, CSV 
  • - Panel memory function:
    • Saves test condition settings internally in the instrument
    • DC withstand voltage testing/insulation resistance testing: Up to 64 sets of settings each
    • Program testing: Up to 30 programs (max. 50 steps)
    • Insulation breakdown voltage testing: Up to 10 sets of settings
  • - Data memory function
    • Saves measured values in the instrument’s internal memory (up to 32,000 values)

Judgment functionality (Judgment output):

  • PASS judgment, FAIL judgment (UPPER FAIL, LOWER FAIL)
  • UPPER_FAIL : Measured value > upper limit value
  • PASS : Upper limit value ≥ measured value ≥ lower limit value
  • LOWER_FAIL : Measured value < lower limit value

Insulation Resistance Measurement Accuracy

Accuracy guaranteed test voltage range: 50 V to 2000 V

nt range

100 kΩ to 99.99 GΩ

10 nA ≤ I ≤ 3 μA

100 MΩ ? 999.9 MΩ
1.00 GΩ ? 99.99 GΩ

± (20% rdg.)

100 nA ≤ I ≤ 30 μA

10.00 MΩ ? 99.99 MΩ
100.0 MΩ ? 999.9 MΩ

± (5% rdg.)

1 μA ≤ I ≤ 300 μA

1.000 MΩ ? 9.999 MΩ
10.00 MΩ ? 99.99 MΩ

± (2% rdg. + 5 dgt.)

10 μA ≤ I ≤ 3 mA

100.0 kΩ ? 999.9 kΩ
1.000 MΩ ? 9.999 MΩ

± (1.5% rdg. +3 dgt.)

100 μA ≤ I ≤ 20 mA

100.0 kΩ ? 999.9 kΩ

± (1.5% rdg. +3 dgt.)

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The DC Hipot Tester ST5680 tests for reliable insulation with a waveform by applying a high voltage to the object under test. The instrument applies a DC voltage between test locations and measures leakage current to determine insulation performance.

Basic Specifications

Accuracy guaranteed: 1 year

Main functions:

  • DC Hipot test, Insulation resistance test, Breakdown voltage test, Waveform display functionality, Arc discharge detection, Contact check function
  • See 'Various Tests and Functionality' table for details

List of other features:

  • Interlock, Auto discharge, Offset cancellation, Variable measurement speed (3 stages), Momentary out, Command monitor, I/O handler test, Key lock, Self-check, Calibration deadline check, EXT SW (Remote control)

Various Tests and Functionality

DC Hipot test:

  • Output voltage: DC 0.010 kV to 8.000 kV (1 V resolution)
  • Output setting accuracy: ± (1.2% of setting + 20 V)
  • Output current/cutoff current: Max. 20 mA
  • Current accuracy:
  • > 3.00 mA: ±(1.5% rdg. + 2 μA)
  • ≤ 3.00 mA: ±1.5% rdg.
  • (*1)
  • Maximum resolution: 0.001 μA
  • Test time: 0.1 s to 999 s, continuous (timer off)
  • Voltage ramp up / ramp down time: 0.1 s to 300 s / 0.1 s to 300 s, off
  • Short-circuit current: 200 mA or more
  • Test modes: W to IR, IR to W, program test

Insulation resistance test:

  • Output voltage: 10 V DC to 2000 V (1 V resolution)
  • Output setting accuracy: ± (1.2% of setting + 20 V)
  • Resistance value display range: 100.0 kΩ to 200.0 GΩ (0.01 kΩ resolution)
  • Accuracy guarantee range: 100.0 kΩ to 99.99 GΩ
  • Resistance accuracy: ±(1.5% rdg. + 3 dgt.) See 'Insulation resistance measurement accuracy' table for details
  • Test time: 0.1 s to 999 s, continuous (timer off)
  • Voltage rise/fall time: 0.1 s to 300 s / 0.1 s to 300 s, off

Breakdown voltage test:

  • Test method: Continuous voltage rise test, stepped voltage rise test
  • Measurement: Insulation breakdown voltage (kV), insulation breakdown strength (kV/mm)
  • Settings: Start voltage, end voltage, rise speed, arc detection, electrode distance, upper limit current

Waveform display functionality:

  • Waveform display: Voltage, current, insulation resistance
  • Sampling rate: 500 kS/s
  • Display length setting 0.5 s to 128 s (9 variables)
  • Memory capacity: 512 K words

Arc discharge detection:

  • Detection method: Monitoring of fluctuations in the test voltage
  • Settings: Test voltage variability 1% to 50%

Contact check functionality:

  • Detection method: Capacitance measurement method
  • Settings: Threshold (capacitance) setting 1.0 nF to 100.0 nF

Memory functionality:

  • - Saving of waveforms/graphs:
    • Save to USB memory
    • Save formats: BMP, PNG, CSV 
  • - Panel memory function:
    • Saves test condition settings internally in the instrument
    • DC withstand voltage testing/insulation resistance testing: Up to 64 sets of settings each
    • Program testing: Up to 30 programs (max. 50 steps)
    • Insulation breakdown voltage testing: Up to 10 sets of settings
  • - Data memory function
    • Saves measured values in the instrument’s internal memory (up to 32,000 values)

Judgment functionality (Judgment output):

  • PASS judgment, FAIL judgment (UPPER FAIL, LOWER FAIL)
  • UPPER_FAIL : Measured value > upper limit value
  • PASS : Upper limit value ≥ measured value ≥ lower limit value
  • LOWER_FAIL : Measured value < lower limit value

Insulation Resistance Measurement Accuracy

Accuracy guaranteed test voltage range: 50 V to 2000 V

nt range

100 kΩ to 99.99 GΩ

10 nA ≤ I ≤ 3 μA

100 MΩ ? 999.9 MΩ
1.00 GΩ ? 99.99 GΩ

± (20% rdg.)

100 nA ≤ I ≤ 30 μA

10.00 MΩ ? 99.99 MΩ
100.0 MΩ ? 999.9 MΩ

± (5% rdg.)

1 μA ≤ I ≤ 300 μA

1.000 MΩ ? 9.999 MΩ
10.00 MΩ ? 99.99 MΩ

± (2% rdg. + 5 dgt.)

10 μA ≤ I ≤ 3 mA

100.0 kΩ ? 999.9 kΩ
1.000 MΩ ? 9.999 MΩ

± (1.5% rdg. +3 dgt.)

100 μA ≤ I ≤ 20 mA

100.0 kΩ ? 999.9 kΩ

± (1.5% rdg. +3 dgt.)

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